THE COST-OPTIMIZED ALL-ROUNDER
The universal cylindrical grinding machine KELLENBERGER K10 is a cost- and cycle-time-optimized, energy-efficient standard machine that stands out with its excellent price-performance ratio. It offers high availability, process reliability, and consistent performance. At the same time, it ensures productivity, flexibility, and easy retooling. With a center height of 200 mm, a center width of 1,000 mm, and generous axis strokes of 365 mm (X-axis) and 1,150 mm (Z-axis), the machine accommodates a wide range of workpieces weighing up to 100 kg.
A key highlight of the machine is the automatic 1° indexing axis, which ensures high positioning accuracy. Additionally, it is equipped with a grinding head featuring two external grinding wheels, each with a diameter of 500 mm, providing flexibility with primary and secondary wheels. The direct-drive internal grinding spindles achieve speeds of up to 60,000 rpm, enhancing the machine’s efficiency for complex grinding tasks.
Thanks to its modular design, the KELLENBERGER K10 can be customized with various options. Available upgrades include a tailstock, active longitudinal positioning, as well as lead-in and balancing sensors. Extended dressing options are also available, making the machine adaptable to a variety of manufacturing requirements.
The KELLENBERGER K10 is equipped with the cost-optimized FANUC 0i-F Plus control system. Its 19” touchscreen and innovative BLUE Solution software enable intuitive programming, even for inexperienced operators. Additionally, the hook machine design ensures fast and efficient commissioning, reducing setup times significantly.
Kellenberger K10
The Flexible: Maximum customer orientation for demanding grinding tasks
Exceptional Versatility for Various Applications
With a center height of 200 / 250 mm and center widths of 600/1’000 / 1’700 mm, the KELLENBERGER K100 can handle a diverse range of workpieces. Moreover, its X-axis strokes of 370 mm and Z-axis strokes of 760/1,150 mm expand its application possibilities. The machine processes workpieces weighing up to 200 kg, making it suitable for many industrial tasks. Additionally, the CNC-controlled B-axis with direct drive ensures high positioning accuracy, while direct-drive internal grinding spindles reach speeds of up to 90,000 rpm. These features collectively enhance the machine’s flexibility and precision.
High Productivity and Accuracy
The large grinding wheel drive power significantly boosts productivity, ensuring consistent performance even under demanding conditions. Furthermore, the new Z-guide plays a crucial role in improving profile accuracy. For non-circular grinding tasks, the C-axis with direct drive ensures even greater precision, making the KELLENBERGER K100 a reliable choice for challenging operations.
Technical Highlights of the KELLENBERGER K100
Key features include a compact grinding head with 10 variants, offering 11.5 kW drive power and a 500 mm grinding wheel with speeds of up to 63 m/s. Moreover, the machine includes a collision-free universal head with three tool positions and one measuring position. The newly designed measuring probe arrangement eliminates the swivel mechanism, thereby improving measuring accuracy. In addition, the synchronous tailstock allows for complete machining of shafts without a driver, enabling workpieces to be fully processed over their entire length.
Kellenberger K100
The Supreme Class: Excellence in precision for the highest demands
The KELLENBERGER K1000 universal cylindrical grinding machine sets new standards for precision and versatility because it meets the rigorous demands of prototype production as well as small to medium series. It is particularly suitable for industries such as tooling, automotive, electrical, and aerospace. Since it is designed for both durability and accuracy, its solid machine table and reinforced bed provide exceptional static and dynamic rigidity. This combination ensures reliable performance in high-precision applications.
With center heights of 200/250/300 mm and center widths of 1,000/1,600 mm, the KELLENBERGER K1000 is highly versatile. It can accommodate a wide range of workpieces weighing up to 300 kg. Moreover, the generous X-axis strokes of 365 mm and Z-axis strokes of 1,150/1,670 mm further expand its capabilities. addition, the machine offers a high-resolution, high-precision and directly driven hydrostatic B-axis, while the directly driven internal grinding spindles with speeds of up to 90000 rpm are further highlights.
Because the KELLENBERGER K1000 is engineered for maximum shape accuracy, it is equipped with hydrostatic guides on all main axes, which ensure outstanding precision. Additionally, the direct-drive B-axis and the turret grinding head swivel three times faster than conventional systems. This significantly increases productivity while simultaneously reducing non-productive times. This design is especially advantageous when multiple grinding wheels need to be used during the same operation. Moreover, with over 30 grinding head variants, including external and internal spindles, the machine offers unmatched flexibility for complex grinding tasks.
Kellenberger K1000
